Job Description
Provide structural and piping services to complete installation of (20) new 640,000 gallon tanks.
Project Summary
The project had over 14,000 man hours and had to be coordinated with several other projects going on at the same time.
– Supply, fabricate and install stainless steel wine lines and utilities for (20) 640k tanks.
– Supply and install hose racks, fitting racks, aluminum pipe racks and all tank top aluminum catwalks.
Job Description
Design and build System Structures and install Process and Mill Line Equipment.
Project Summary
The project had over 1660 design and detailing man hours, 10,000 man hours used for fabrication and over 8,600 man hours for installation. This project utilized a number of facets in the portfolio of the capabilities offered by RAM. From original design and detailing performed by experienced engineers and draftsmen, to custom fabrication utilizing our craftsman’s years of experience, and finally to streamlined installation performed by a combination of trades to maximize efficiencies.
– Design, detail, build and install numerous stainless steel square tube sanitary structures for equipment access and support.
– Post installation of the system structure RAM installed cable-vey transportation systems, conveyors, fillers, packers, palletizers
and numerous other types of equipment for a complete bulk and case packaging line.
– Along with the process line, RAM installed an Almond mill line that included cable-vey transfer systems, mill, sorting and
testing equipment, as well as a complete packaging line.
– RAM provided the design, fabrication and installation of chutes and transfer points.
Job Description
Remove existing line-7 cooker and cooler and replace with new customer supplied units.
Project Summary
Remove and replace platforms, infeed/discharge can fittings, cable track, piping and concrete piers associated with the two units. Rework existing cable track lines along with can fittings to accommodate the new layout and units. The work also included modifying existing mass can conveyor feeding the lines with cable track work and can fitting gates.
– Remove and replace existing equipment with customer supplied new equipment. – Remove and replace cable track feeding and taking away cans from units.
– Remove and replace can fittings feeding and taking away cans from units.
– Remove and replace piping supplying air, water, and steam to the units.
– Remove and reinstall access platforms surrounding the units.
– Modify existing conveyor, cable tracks and fittings to accommodate new layout.
Job Description
Install (3) Gas Emission Cleaning Systems receive and Erect customer supplied Duct, Steel, Structures, Equipment, and components to provide the owner with a fully functioning EP system.
Project Summary
The project had over 26,000 man hours, approximately 805 tons of steel and catwalk erection. During the project, the customer requested an expedited completion date, which required completing 13,000 man hours of work within 29 days. We successfully accomplished this task.
– Receive and install (3) steel structure’s, along with duct, equipment and components to assemble and weld three (3) complete
ESP systems.
– From tie in point near stack locations, install approximately 800’ of large duct to each ESP, and support it accordingly.
– Erect (3) ESP units consisting of bolted and welded steel erection, ESP panel bolting with gas tight welding, access catwalk,
stair, hand rail erection, complete assembly and installation of collecting and discharge electrodes.
– Assembly and installation of discharge duct, exhaust fan and stacks, per ESP unit.
– Complete insulation and cladding of entire system.
Job Description
Design, build, and install (2) state-of-the-art robotic cells and modify a fleet of (42) automated guided vehicles (AGV’s)
Project Summary
Project involved over 1,500 man hours of engineering and electrical design to
provide a complete system that integrat-ed into the existing production line. This included the supply of all control, vision and operator interfaces required. Along with stringent design requirements, we provided all the fabrication and installation services totaling approximately 1,800 man hours with another 1,000 hours for field programming, start up and training assistance.
– Design, fabricate, install, and program a first Fanuc M2000 robotic cell for picking all Tesla cars from an overhead conveyor line – Design a vision system to guide the M2000 (world’s largest robot) for picking and placing cars
– Convert a fleet of AGV’s to accept all of the Tesla car models
– Program the first M2000 robot to place cars onto the AGV’s. The AGV’s then travel along a production line where car parts are
added by Tesla associates
– Design, fabricate, install, and program a second Fanuc M2000 robotic cell for picking all Tesla cars from the fleet of AGV’s
– Program the second M2000 robot to place cars back onto the overhead conveyor line
– Design, fabricate, and install 1 safety enclosure for each robot cell
– Provide all documentation including structural and civil drawings for the robot cells, end of arm tooling, safety enclosures as
well as the steel and concrete bases for the robots
– Provide a complete risk assessment package to ensure personnel and product safety
Job Description
Design, build, and install a robotic production line for a 5-Gallon water bottle facility
Project Summary
Provide a low maintenance robotic water bottle loader and unloader while coordinating with other customer vendors to provide a high speed production line reducing labor requirements by 80%
– Design, fabricate, install, and program first Fanuc R2000 robotic cell for
unloading empty bottles from customer-supplied racks
– Provide conveyance for racks
– Provide a rack washer
– Design, fabricate, install, and program a machine for de-capping bottles – Design, fabricate, install, and program a machine for leak testing bottles – Design, fabricate, install, and program a system for testing bottles for harmful contaminants
– Provide conveyance for good and reject bottles
– Design, fabricate, install, and program a second Fanuc R2000 robotic cell for loading full bottles back into the cleaned customer-supplied racks
– Design, fabricate, and install 1 safety enclosure for each robot cell
– Provide all system documentation
– Co-ordinate and plan with other suppliers of equipment for this production line
Job Description
Provide an automated solution to their vial handling and cleaning operation.
Project Summary
This project involved the design and development of robotic tool to assist in the milk testing process. The function of this automated solution was to receive, preheat, test, wash, treat, and re-rack vials. After initial R&D and successful implementation we now have established a one of kind system for mass vial handling and cleaning operations.
– Provided greater consistency in analyzer component values resulting from stabilized temperature control and repeatable sample testing cycle time.
– Higher accuracy of reported findings resulting from a more consistent process with fewer opportunities for operator error.
– Avoidance of bacterial contamination caused by inconsistent vial handling
– Higher productivity with fewer people, estimated 75% reduction in labor cost.
– More operator time to analyze the data and interact with the analyzers.
– Reduced risk for workers compensation claims by avoiding repetitive motion injuries, lowering annual policy costs.
